AND MORE FOR THE LAYMAN
Welding Terms Glossary . Alternating Current (AC): An electrical current that reverses its direction at regular intervals, such as 60 cycles alternating current (AC), or 60 hertz (Hz). Amperage: The measurement of the amount of electricity flowing past a given point in a conductor per second. Current is another name for amperage. Annealing: The opposite of hardening. A heat treating process used to soften a metal and relieve internal stresses. Arc: The physical gap between the end of the electrode and the base metal. The physical gap causes heat due to resistance of current flow and arc rays. Arc Length: Distance or air space between the tip of the electrode and the work . Arc Voltage: Measured across the welding arc between the electrode tip and the surface of the weld pool. Axis of Weld: Can be thought of as an imaginary line through the center of a weld, lengthwise. Back Gouging: The removal of weld metal and base metal from the other side (root side) of a weld joint. When this gouged area is welded, complete penetration of the weld joint is assured . Bevel Angle: An angle formed between a plane, perpendicular to the surface of the base metal and the prepared edge of the base metal. This angle refers to the metal that has been removed. Butt Joint: A weldment where the material surfaces and joining edges are in or near the same plane. Cold Lap: See preferred term Incomplete Fusion. Conductor: An electrical path where current will flow with the least amount of resistance. Most metals are good electrical conductors. Corner Joint: Produced when the weld members meet at approximately 90o to each other in the shape of an “L”. Crater: A depression at the end of a weld bead. Current: Another name for amperage. The amount of electricity flowing past a point in a conductor every second. Defect: One or more discontinuities that exceed the acceptance criteria as specified for a weld. Depth of Fusion: The depth or distance that deposited weld metal extends into the base metal or the previous pass . Direct Current: Flows in one direction and does not reverse its direction of flow as does alternating current. Direct Current Electrode Negative (DCEN): The specific direction of current flow through a welding circuit when the electrode lead is connected to the negative terminal and the work lead is connected to the positive terminal of a DC welding machine. Direct Current Electrode Positive (DCEP): The specific direction of current flow through a welding circuit when the electrode lead is connected to a positive terminal and the work lead is connected to a negative terminal to a DC welding machine. Distortion: The warpage of a metal due to the internal residual stresses remaining after welding from metal expansion (during heating), and contraction (during cooling). Duty Cycle: The number of minutes out of a 10-minute time period an arc welding machine can be operated at maximum rated output. An example would be 60% duty cycle at 300 amps. This would mean that at 300 amps the welding machine can be used for 6 minutes and then must be allowed to cool with the fan motor running for 4 minutes. (Some imported welding machines are based on a 5-minute cycle). Edge Joint: A joint that occurs when the surfaces of the two pieces of metal to be joined are parallel or nearly parallel, and the weld is made along their edges. Electrode Extension: While welding, the length of electrode extending beyond the end of the gas cup. Also referred to as electrical stickout. Electron: A very small atomic particle which carries a negative electrical charge. Electrons can move from one place to another in atomic structures. It is electrons that move when electrical current flows in an electrical conductor. Excessive Melt-Through: A weld defect occurring in a weld joint when weld metal no longer fuses the base metals being joined. Rather, the weld metal falls through the weld joint or “burns through”. Also referred to as excess penetration. Face: The surface of the weld as seen from the side of the joint on which the weld was made. Face Rotation: Can be thought of as an imaginary line from the axis of the weld through the center of the welds face. This face rotation angle along with the axis angle determine the actual welding position. Face rotation is measured in a clockwise direction starting from the 6 o’clock position. A weld with the face rotation at 12 o’clock would have the face rotation at 180o. Ferrous: Refers to a metal that contains primarily iron, such as steel, stainless steel and cast iron. Filler Metal: The metal added when making a welded, brazed, or soldered joint. Fillet Weld: A weld that is used to join base metal surfaces that are approximately 90o to each other, as used on T-joint, corner joint or lap joint. The cross sectional shape of a fillet weld is approximately triangular. Fit-Up: Often used to refer to the manner in which two members are brought together to be welded, such as the actual space or any clearance or alignment between two members to be welded. Proper fit-up is important if a good weld is to be made. Tacking, clamping or fixturing is often done to ensure proper fit-up. Where it applies, base metal must be beveled correctly and consistently. Also, any root openings or joint angles must be consistent for the entire length of a joint. An example of poor fit-up can be too large of a root opening in a V-groove butt weld. Flat Position: When welding is done from the top side of a joint, it is in the flat position if the face of the weld is approximately horizontal. Sometimes referred to as downhand welding. The axis angle can be from 0o–15o in either direction from a horizontal surface. Face rotation can be from 150o – 210o. Freeze Lines: The lines formed across a weld bead.They are the result of the weld pool freezing. In appearance they sometimes look as if one tiny weld was continuously laid upon another. Groove Angle: When a groove is made between two materials to be joined together, the groove angle represents the total size of the angle between the two beveled edges and denotes the amount of material that is to be removed. Ground Connection: A safety connection from a welding machine frame to the earth. Often used for grounding an engine driven welding machine where a cable is connected from a ground stud on the welding machine to a metal stake placed in the ground. See Work Connection for the difference between work connection and ground connection. Ground Lead: When referring to the connection from the welding machine to the work, see preferred term Work Lead. Heat Affected Zone (HAZ): The portion of a weldment that has not melted, but has changed due to the heat of welding. The HAZ is between the weld deposit and the unaffected base metal. The physical makeup or mechanical properties of this zone are different after welding. Heat Sink: A good weld needs a certain amount of base metal to absorb the high heat input from the welding arc area. The more base metal, or the thicker the base metal, the better heat sink effect. If this heat sink is not present, too much heat will stay in the weld area, and defects can occur. Horizontal Position: Occurs when the axis of the weld is from 0o–15o from the horizontal, and the face rotation is from either 80o –150o or 210o – 280o for groove welds, or from either 125o –150o or 210o– 235o for fillet welds. Included Groove Angle: See preferred term Groove Angle. Incomplete Fusion: Molten filler metal rolling over a weld edge but failing to fuse to the base metal. Also referred to as cold lap. Inverter: Power source which increases the frequency of the incoming primary power, thus providing for a smaller size machine and improved electrical characteristics for welding, such as faster response time and more control for waveshaping and pulse welding. Joint Design: A cross-sectional design and the given measurements for a particular weld. Generally includes included angles, root opening, root face, etc. Joint Root: That part of a joint that comes closes together where the weld is to be made. This maybe an area of the joint or just a line or point of that joint. Lap Joint: A joint that is produced when two or more members of a weldment overlap one another. Load Voltage: Measured at the output terminals of a welding machine while a welder is welding. It includes the arc voltage (measured while welding), and the voltage drop through connections and weld cables. Open Circuit Voltage (OCV): As the name implies, no current is flowing in the circuit because the circuit is open. The voltage is impressed upon the circuit, however, so that when the circuit is completed, the current will flow immediately. For example, a welding machine that is turned on but not being used for welding at the moment will have an open circuit voltage applied to the cables attached to the output terminals of the welding machine . Output Control: An electrical switch that is used to energize or de-energize output terminals of a welding machine. In some types of welding machines they can be of solid state design, with no moving parts and thus no arcing of contact points. Overhead Position: When the axis angle is from 0o – 80o and the face rotation is from 0o – 80o or 280o– 360o for groove welds or from 0o – 125o or 235o – 360o for fillet welds, the weld position is considered to be in the overhead position. Parameters: The welding settings on a welding machine such as voltage and amperage, normally read on a volt meter and an amp meter. It may also include things as travel speed, electrode size, torch angle, electrode extension and weld joint position and preparation. |
Whats your opinion of dime welding? Its not taught at tafe but it gets used alot
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As in mig welding so the weld looks lilike a row of over lapping dimes?
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yes, i cant see how you can get the best penetration if it cools slightly before the next dime is put down.
Were you taught this? |
no and i dont like that style
as yuo say not a even aplication of weld metal also the grain of the weld is not uniform |
in mig as i said cople of post up tig welding is a different story
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people post some pics up of your best beads of doom!:p
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