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Search: Posts Made By: Capt. Crunch
Forum: XJ / MJ Cherokee 06-06-2017
Replies: 42
Views: 3,760
Posted By Capt. Crunch
Damn that's a shame, I was just about to PM you...

Damn that's a shame, I was just about to PM you to ask if you had a single head kicking around still...

I believe the crack / pin hole is upstream of the inlet valve. This explains why hardly any...
Forum: XJ / MJ Cherokee 05-06-2017
Replies: 42
Views: 3,760
Posted By Capt. Crunch
When i pulled all the heads this weekend I...

When i pulled all the heads this weekend I noticed there was coolant all through the intake port on number 4. I couldn't see any cracks on the head face so I'm not sure where the leak is, is it...
Forum: XJ / MJ Cherokee 31-05-2017
Replies: 42
Views: 3,760
Posted By Capt. Crunch
I was contemplating using chemiweld first, but I...

I was contemplating using chemiweld first, but I might as well just pull it apart and have a look. If I want to sell it on after I'd feel like an ass using chemiweld.

I'll start by pulling the...
Forum: XJ / MJ Cherokee 31-05-2017
Replies: 42
Views: 3,760
Posted By Capt. Crunch
Reuse the old gasket? Wouldn't that just cause...

Reuse the old gasket? Wouldn't that just cause unnecessary problems down the track?

Why do you think the gasket is too thin? they came in three variants, 1.41, 1.51 and 1.61 mm depending on your...
Forum: XJ / MJ Cherokee 30-05-2017
Replies: 42
Views: 3,760
Posted By Capt. Crunch
This is a valid point, I also believe the...

This is a valid point, I also believe the bubbling heavily reduced when I retorqued the first time, whether this is just wishful thinking I'm not so sure.

Managed to source a 1.51mm (22022290F)...
Forum: XJ / MJ Cherokee 29-05-2017
Replies: 42
Views: 3,760
Posted By Capt. Crunch
Torqued the heads an extra 10-15 degrees... made...

Torqued the heads an extra 10-15 degrees... made no difference, didn't notice any bubbles on idle but when I revved it up to 2000rpm quite a bit of bubble built up.

I'm tempted to go down the...
Forum: XJ / MJ Cherokee 17-05-2017
Replies: 42
Views: 3,760
Posted By Capt. Crunch
Hey Layback, Thanks for the advice. I'll nip...

Hey Layback,

Thanks for the advice. I'll nip it up another 10deg and see what comes of it.
In terms of the chemi-weld, is that really a reliable long term fix? It's not going to build up and clog...
Forum: XJ / MJ Cherokee 16-05-2017
Replies: 42
Views: 3,760
Posted By Capt. Crunch
My main concern here is why did it decide to leak...

My main concern here is why did it decide to leak again after less than 3000 km?

Yes phase 2 was skipped, however, it had already been torqued, removed and re-torqued prior to start up. Engines...
Forum: XJ / MJ Cherokee 14-05-2017
Replies: 42
Views: 3,760
Posted By Capt. Crunch
So I went through and undid then retorqued each...

So I went through and undid then retorqued each bolt one by one.
I just went straight to step 2. Torque to 30Nm then I went a bit further to 145* instead of the 130* as per FSM.

Initially it...
Forum: XJ / MJ Cherokee 11-05-2017
Replies: 42
Views: 3,760
Posted By Capt. Crunch
I'll give it a go saturday morning. If this...

I'll give it a go saturday morning.
If this doesn't work I'll give it one more chance by doing a gasket with new bolts. After that I think I'll be done...
Forum: XJ / MJ Cherokee 10-05-2017
Replies: 42
Views: 3,760
Posted By Capt. Crunch
Got home while it was still light so I started it...

Got home while it was still light so I started it up and made a quick video. very faint white foam forming in the bottle so I think I have a head gasket leak...

https://youtu.be/XNiNVfFiof4
Forum: XJ / MJ Cherokee 10-05-2017
Replies: 42
Views: 3,760
Posted By Capt. Crunch
I made an error on my previous post, we did 30Nm...

I made an error on my previous post, we did 30Nm then 70deg + 70deg.

Ok I'll have a look at what's going on this weekend and re-torque if necessary. Hopefully this solves the issue.

AC fan is...
Forum: XJ / MJ Cherokee 09-05-2017
Replies: 42
Views: 3,760
Posted By Capt. Crunch
The circuit breaker was a 25A unit and was purely...

The circuit breaker was a 25A unit and was purely for fault finding. It's running fine with just a normal 30A fuse now. Unfortunately I couldn't find any maxi blade circuit breakers so I had to make...
Forum: XJ / MJ Cherokee 07-05-2017
Replies: 42
Views: 3,760
Posted By Capt. Crunch
I honestly did not see one when I did the engine...

I honestly did not see one when I did the engine rebuild or when I replaced the radiator? Can you show me on a photo where it sits?

I think I'm done with this Heep anyway... now the radiator...
Forum: XJ / MJ Cherokee 07-05-2017
Replies: 42
Views: 3,760
Posted By Capt. Crunch
So oddly when I plugged the circuit breaker in...

So oddly when I plugged the circuit breaker in without the relay I turned the key on, nothing strange, plugged in the ASD relay and suddenly everything was working. Could start and run the engine...
Forum: XJ / MJ Cherokee 06-05-2017
Replies: 42
Views: 3,760
Posted By Capt. Crunch
Yes I have the internal vacuum pump motor. ...

Yes I have the internal vacuum pump motor.

It is very stiff so I haven't played with it. I'll trace what wires are powering it, however that wire (photo attached) has me stumped as well, runs to...
Forum: XJ / MJ Cherokee 06-05-2017
Replies: 42
Views: 3,760
Posted By Capt. Crunch
Photos of fuse box and panel diagram. Photos...

Photos of fuse box and panel diagram.
Photos of potentiometer, source of power to potentiometer from loom and coiled copper wire.
...
Forum: XJ / MJ Cherokee 06-05-2017
Replies: 42
Views: 3,760
Posted By Capt. Crunch
Hi all, Been away for a few weeks, finally...

Hi all,

Been away for a few weeks, finally getting time to diagnose tomorrow.

As an update: it's a 98 model, had AC until I did the rebuild, there was no AC fan. AC unit has been removed,...
Forum: XJ / MJ Cherokee 12-04-2017
Replies: 42
Views: 3,760
Posted By Capt. Crunch
I can seem to find electric circuit diagrams for...

I can seem to find electric circuit diagrams for the 2.5td, I have the engine service manuals and I have the Haynes manual at home for the XJ but haven't had a look in there just yet.

Can anyone...
Forum: XJ / MJ Cherokee 11-04-2017
Replies: 42
Views: 3,760
Posted By Capt. Crunch
Diesel XJ ASD fuse blows

Hi all,

Yet another Diesel XJ problem... I think this car actually hates me.
The ASD fuse blew on Saturday after reversing out of my drive, had to bunny hop the bastard back into the drive.
...
Showing results 1 to 20 of 259

 
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