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Old 27-06-2020
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Even with the sun out, we were only getting up to minimum spraying temperature. So lamps from the front and a blow heater from behind to get the steel warm enough. Paint warmed in hot water as well.


I reinforced the garage wall with leftover hat channel from when I built the garage originally. Above the door will have a pulling force and the end of headers have a compressive force.


The bonnet itself bolted to a set of angle brackets through the original hinge mounts. Only the block off/mounting brackets for the headers were added which act as bracing. The bonnet is still stock except I removed the safety latch and spring. Even the original ornament is back in position.


To keep the door from swinging around in the breeze, I have just used a simple pad bolt. There is a clear stick on bumper on the header tube as well as one behind the pad bolt on the flange.


All finished up and pleased about how it turned out. Been planning it for nearly 10 years, but waited until I knew I didn't mess up welding the wider bonnet together on the Willys first, and then to get some suitable headers that were cheap enough. Was worth the wait as these were free!


In the end the only thing I paid for was the paint. Might just be able to make out the Willys 'looking on' in the background.
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Cheers, Marcus.

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