Yom, it's not just an issue of cleaning out the intake body every 100,00kms, I wish that was so. The EGR system on Jeep CRDs, regardless of year or model, recycles not just gases but soot. Soot will destroy an engine, it will score cylinder walls, it will erode rings, if will plug-up and restrict the intake tract to the point that performance and fuel economy will be significantly affected. Some of the things that you can do to stop that:
Buy it new and wack a Provent on as soon as you get it home - this will stop the oil mist turning the soot into cement inside the intake body and clogging the EGR valve.
In some models you can block the EGR without generating a code or CEL, just have a look at all the EGR blocking shims on ebay and pick up one to make it fit to the Jeep. I run a coin blocker in my EGR pipe and it works a treat and has a high enough melting point that I don't have to worry about it coming apart and no Jeep Service guy can see it. Yes, GDE do significantly reduce EGR opening, but they can't (by law) sell a product to stop ir, they also use the EGR valve to bleed overboost but on a variable vane turbo the vanes feather straight away on lift off anyway so it's not really an issue from my persective.
Clean out as much of the muck as you can on a regular basis, some of the Vm engines can have much of the intake tract disassembled so that the intake elbow, egr valve, etc can be reached for cleaning. It's a messy job but makes a difference. And don't think because you run a Provent that it won't need it.
I've said my piece. My son has a 2008 JKU CRD and he has done nothing to it - the intake tract is a mess but he doesn't care about it. My 2007 KJ CRD, Provent since new, blocked EGR, GDE ECO tune, is about as clean as I can get it and it's a rocket compared to my son's JK - which was great when it was new. The problem is that the owner doesn't tend to notice the degrading of performance over a long period of time and just excepts it.
Last edited by glend; 24-05-2012 at 03:12 PM.
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