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  #8  
Old 11-03-2013
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Quote:
Originally Posted by Adrian D View Post
Hold on, it runs 14-15 PSI bone stock, at least 3 different cars have shown that. Mudmonster also had a report on the stock boost.
My boost gauge shows about 10psig at 110km/hr. If I put my foot down (WOT) it goes to over 25psig. IIRC as much as 28- 30psig before it reduces by way of ECU control.

I believe the waste gate is set at what it runs up to. Try disconnecting the waste gate & see what under load it goes to.

I have been told mine is one of the very last VM 2.5td's that went in XJ's. The only non stock thing about mine is the EGR is disconnected.
I have an EGT gauge (pre turbo ~ post turbo temps are useless for monitoring for engine protection) that I watch when fully loaded on hill climbs etc.

You only use max boost under full load so what it "runs at" under light loads is not relevant & has no positive benefit to increase it.

If you were to use a larger turbo all you are likely to do is increase turbo lag. A cheaper way to do this would be to change the trim of the fans in the turbo.
The later engines I have been told have their ECU tweaked a bit & are supposed to have a little more torque, this is not claimed by jeep though. This occured with the later ECU's. ~ there are 3 different ECU's fitted to the VM 2.5td. Also the sensor was moved from pre turbo to post turbo with one of the updates.
I have asked several times on here about the different ECU's but cant find any one on AJOR who knows the details of what changed with each ECU change.
Do you have any info about this Adrian? By having that information I may be able to use a tuning chip I have.

Unless you can modify the ECU ~ chip or re-flash (?) or some how modify the MAP/inlet temp sensor signal, the ECU will not let the extra fuel in to match what would be needed with higher inlet flows/pressures.

MM tried larger pipes to & from the inter-cooler. Reading his posts, it appears that the most significant effect was to increase the turbo lag. This is to be expected by increasing the inlet flow path volume.

I have been recently trying to see if with a little electronics, the sensor signal can be modified to allow extra fuel at high boosts to continue & so stop the pressure drop back that I see after a short bit of WOT. Unless you do that there is little benefit to be gained from a manifold &/or turbo change. The biggest problem is that you may just end up causing a lot of black smoke when you first accelerate & little improvement when you need it.
Your comments about Peugeot diesel engines are like comparing apples with oranges. IIRC they have a different injection set up & different control. There is a version of the VM 2.5tdi that has a belt drive OHC. Dont think any of them came to Australia in other cars though. Dont know if the head off them can go on ours.

The ECU is designed to prevent the sort of changes that the OP is asking about from providing much benefit.
You dont get any significant benefit unless you can get more fuel in.
To quote Optical from the link Murray has given;

"then theres things like boost, but you have to mess with fueling and i wouldnt wanna mess too much with the VM"

I think Optical had at least 10 years experience tinkering with engines when he posted that.

My comments are based on about 30 years of tinkering with diesel engines, mainly earth moving equipment. I have put turbo's on N/A diesel engines & tweaked other ones. They are a lot different to petrol engines.
Unfortunately too many think that bigger is better & dont consider the complexities of electronic control.
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Last edited by layback40; 11-03-2013 at 11:17 PM.
  #9  
Old 12-03-2013
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Are you 100% sure your wastegate is still operational?
I counted 5 cars which topped out stock boost at 14-15psi: Deezeweezel's, Mudmonster's, a friend's post-update, mine and some guy's on a diesel performance forum. All except mine are post-update. Unless something changed dramatically on your engine management, like electronic boost control, I would suspect a stuck wastegate. Please don't take it as an insult to your knowledge, it's a slip-up which can happen to anyone.

It's not normal for the ECU to go into limp mode because of high boost if you flog it.

I'm not sure there is a VM 2.5 (same generation as ours) with OHC. Chain drive OHV, yes (Chrysler/Dodge Voyager), solid lifters, yes (Alfa, Scorpio), Commonrail, yes (only VM knows where this was used, it exists in their brochures). If you are talking about the 2.5 CRD in the KJ, it's a different animal, DOHC, commonrail, all the fun stuff

The Peugeot has a mechanical pump (same as pre-updates), indirect injection diesel (same as the VM 425), with a high compression ratio (same as the VM 425). So it's not exactly apples to oranges. Feed it fuel and it will make power. Feed it air and it will drop EGTs and cut down on smoke. The drive-by-wire pump is even better than the mechanical pump at controlling fuel based on boost.

I have no idea on the ECU's used, as I have mentioned, I have a pre-update with the mechanical pump.

This guy reflashed his ECU and he's in Australia: http://www.autospeed.com.au/cms/A_112259/article.html
VW uses Bosch injection and electronics, older TDI's use a pump very similar to that on the Jeep.

Personally I think the biggest problem of the VM is excessive EGTs. If temperatures can be kept down, it's great and I'm confident that more power can be squeezed out of it.

What is the highest exhaust gas temperature you have seen? I'm asking mostly for comparison to mine
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  #10  
Old 12-03-2013
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Quote:
Originally Posted by Adrian D View Post
Are you 100% sure your wastegate is still operational?
I counted 5 cars which topped out stock boost at 14-15psi: Deezeweezel's, Mudmonster's, a friend's post-update, mine and some guy's on a diesel performance forum. All except mine are post-update. Unless something changed dramatically on your engine management, like electronic boost control, I would suspect a stuck wastegate. Please don't take it as an insult to your knowledge, it's a slip-up which can happen to anyone.
My wastegate is fine. I have checked it a few times while doing other things.
it appears that most of your info is based on internet posts ~ not something I would solely do.

If your waste gate is limiting at 14-15 psig boost, it is clear that you dont need a bigger turbo. You are not using the full capacity of the one you have. Where are you measuring this pressure? At the turbo outlet or on the manifold.

Quote:
Originally Posted by Adrian D View Post
It's not normal for the ECU to go into limp mode because of high boost if you flog it.
The engine is not going into limp mode. What I do know is that once the later ECU's see high inputs from the MAP/temp sensor on the later engines, it limits fuel. There is no such capacity on the VM's with the sensor in the air cleaner.

Quote:
Originally Posted by Adrian D View Post
I'm not sure there is a VM 2.5 (same generation as ours) with OHC. Chain drive OHV, yes (Chrysler/Dodge Voyager), solid lifters, yes (Alfa, Scorpio), Commonrail, yes (only VM knows where this was used, it exists in their brochures). If you are talking about the 2.5 CRD in the KJ, it's a different animal, DOHC, commonrail, all the fun stuff
I have a copy of the workshop manual for the OHC version as well as the jeep one. It does exist, it was known as the J8S 2.5 ~ as rare as.

Quote:
Originally Posted by Adrian D View Post
The Peugeot has a mechanical pump (same as pre-updates), indirect injection diesel (same as the VM 425), with a high compression ratio (same as the VM 425). So it's not exactly apples to oranges. Feed it fuel and it will make power. Feed it air and it will drop EGTs and cut down on smoke. The drive-by-wire pump is even better than the mechanical pump at controlling fuel based on boost.
Do you actually have any hands on expertise or is all your knowledge based on internet searches? The Peugeot fuel injection system, while having a system similar to other Bosch systems is still quite different.
What you are saying is like saying a F1 engine gets xxxxx HP out of a certain sized engine so all engines that size could develop that much HP.
Have you considered reliability?
All diesels have high compression ratios.
Experience with truck/tractor racing shows that increased air at a given fuel rate increases EGT's. In race conditions, over fueling is used to control EGT's. When you up the air, you increase the flame temperature. To get to the stage that it comes back down requires so much air that all you are doing is pumping air through the engine.

Quote:
Originally Posted by Adrian D View Post
I have no idea on the ECU's used, as I have mentioned, I have a pre-update with the mechanical pump.

This guy reflashed his ECU and he's in Australia: http://www.autospeed.com.au/cms/A_112259/article.html
VW uses Bosch injection and electronics, older TDI's use a pump very similar to that on the Jeep.
Again this is a Peugeot, not the same ECU !! Everything I have heard tells me it is very difficult to re-flash the ECU's used on the jeep XJ VM. Even with a DBR11 you are limited with what you can do. DBR11 is some what unique to Chrysler.

Quote:
Originally Posted by Adrian D View Post
Personally I think the biggest problem of the VM is excessive EGTs. If temperatures can be kept down, it's great and I'm confident that more power can be squeezed out of it.

What is the highest exhaust gas temperature you have seen? I'm asking mostly for comparison to mine
Do you have any actual hands on experience with fueling a VM or EGT's . Mine dont get any where near the melting point of the alloy the pistons are made of. That is the limiting factor. many use a rule that you limit at 50c below the melting point.

Can you please post a bit about your background with diesel engines?

Any one can screw around with a diesel engine & try & get more out of it. Chances are though all that you will do is make it go bang.
By way of example Mercedes Benz spent a lot of time & money back in the 70's turbo charging the 5 cylinder diesel they had. To get reliability they ended up with a completely different engine. Many try & up the boost on them. All they do is reduce the life of the engine.
The first of the VM 2.5's used in non automotive applications were not turbo. At the end of the run they have just about every thing squeezed out of them. Your comment about the bottom end of a VM being so strong is an internet claim. Have you ever seen a crank or bearings in a VM 2.5?
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Last edited by layback40; 12-03-2013 at 12:41 PM.
  #11  
Old 12-03-2013
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i have very little diesel tuning experience (aparently we now need to quote experience in this thread) but i understand that if you nan reduce incoming air temps, you will make the system more efficient overall. bigger intercooler and more efficient turbo can do this.

maybe you need to talk to deezel weezel, he has done a fair bit to these motors
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  #12  
Old 12-03-2013
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i haven't seen deezel weezel on these forums for a while..
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  #13  
Old 12-03-2013
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Quote:
Originally Posted by mud_slut View Post
i haven't seen deezel weezel on these forums for a while..
i think he is in africa away from the internets most of the time, it was more a "deezl....are you out there!!!!!" kinda thing. "i summon thee, Deezel weezel!" (in the tone of Gandalf)
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  #14  
Old 12-03-2013
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hahahaha ^^^
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