Hi all
As the original poster of this issue I thought I'd give an update.
Last night I applied a thin smear of my wife's lipstick to the square plate on the tailgate (not the bare metal one (lock mechanism) that keeps the door closed but the black one that the tailgate engages on the door frame to help support it when closed).
By putting the lipstick on the tailgate plate I was able to see where the bracket is touching (and therefore being supported) by the door frame plate.
Only a small amount of lipstick transferred when I closed the tailgate!
So I loosened the plate on the door frame and slid it slightly upwards and changed the angle slightly to give the tailgate more support... and now no tailgate noise when going over bumps!!
I think this is worth checking even if you are getting no noise because without this plate supporting the tailgate when going over bumps, it is probably putting extra strain on the hinge side and this could be leading to the welds cracking.
Hope this helps others.
Sanman