Okay guys & gals after a few months of logging scan reports & suppling all the info i could on what thes vehicals are doing after they have had the N23 update we have finally had a win , i havnt been the only tech having sleepless nights trying to work out WTF is going wrong There have many collecting data & scan reports , iv updated over 30 Jeeps with this update & have now have 2 comming back with this issue but it seems Techs from all over OZ have been reporting similar issues to vehicals they have flashed , some instantly & some like the too i have will go for a week or 2 before tripping , anyway this is the latest we have & if your truck brings up a C140F DTC for the transfer case & there are no underling harness or plug issues your in luck , now dont just walk in demanding a new actuator , book it in & ask the Tech to look up this Star Case S1321000016 & go from there & yes it will be covered under warrenty if it was due to the update even if your vehical is out of it .
Case Number: S1321000016
Symptom/Vehicle Issue:
Diagnostic Trouble Code C140F “Transfer Case Range Position Sensor Erratic Performance”
After Performing Recall N23
Discussion:
The Final Drive Control Module (FDCM) monitors the transfer case position sensor for two erratic
performance failures.
1. Position sensor drift to higher voltages during the drive cycle.
2. A difference between the encoder position value detected at first key on cycle compared to the
value stored into memory during the previous key off event.
Either failure mode will result in the setting of a permanent C140F fault. Once set, this fault will
remain active until the 4WD system is repaired. The “Service 4WD” indicator in the instrument cluster
will not illuminate when this fault sets until the customer attempts a range shift (between 4WD High
and 4WD Low, or Neutral).
Diagnosis:
1. Confirm the integrity of the Transfer Case shift motor wiring harness. Any circuit faults present
must be addressed prior to repairing the C140F fault. It is possible that both a C140F (Erratic
Encoder Performance Fault) and a C1405 fault (T-case range position sensor circuit high fault)
may be set due to the failure of the actuator. However, continuity of each circuit and checks
for short to ground and shorted circuit to circuit should be checked for each circuit of the TCase
interface.
2. Replace the actuator on the Transfer Case. Using the diagnostic tool, confirm that the position
sensor reading is 2.84 volts +/- 0.04. (FDCM / Read Write Data).
Parts Required:
AR (1) 05143786AA Actuator, Transfer Case
STAR Case
This document does not authorize warranty repairs. This communication documents a record of past experiences. STAR Center
Online does not provide any conclusions about what is wrong with the vehicle. Rather, it captures all previous cases known that appear
to be similar or related to the vehicle symptom / condition. You are the expert, and you are responsible for deciding on the appropriate
course of action.
Chrysler Group LLC Contact the STAR Center for assistance if no solution is found Version 05/23/13
NOTE: THE ACTUATOR IS SHIPPED IN THE PROPER 4WD HIGH RANGE LOCATION.
THE ACTUATION STUB SHAFT ON THE T-CASE (NOT THE ACTUATOR) NEEDS
TO BE INDEXED TO THE PROPER POSITION IN ORDER TO INSTALL THAT
ACTUATOR. DO NOT DRIVE THE SHIFT MOTOR WITH A BATTERY TO ALIGN
THE ACTUATOR POSITION WITH THE T-CASE POSITION. THE T-CASE
ACTUATOR STUB SHAFT SHOULD BE MOVED (CAREFULLY WITH CHANNEL
LOCK PLIERS) TO ALIGN WITH THE ACTUATOR.
Repair Procedure:
1. Replace the actuator. Refer to the procedures identified in the appropriate Service Information
for additional information.
2. Perform a key cycle (Key ON and then key OFF). Allow sufficient time for the FDCM and the
entire vehicle bus to go to sleep. To be sure the entire vehicle bus to go to sleep, disconnect
all diagnostic tools from the vehicle, turn off the key, and remove key from the ignition. Close
all doors. Wait 5 minutes.
3. After performing the key cycle, DO NOT attempt to shift the transfer case using the customer
switch. This will prevent the C140F fault from clearing later.
4. Re-connect the diagnostic tool and cycle the key ON.
5. Select the FDCM, and issue the clear faults command two times. It is required to issue the
clear faults command twice.
6. After approximately 6 seconds, the C140F fault will de-mature to a “Stored” status. Confirm
that the diagnostic tool reports that the C140F fault is in a stored status (not “Active”). If after
30 seconds the fault is not in a stored status, return to step 3 and try again.
7. Once the C140F fault is in a stored status, perform one additional “Clear Faults” command.
This will completely remove the fault from the FDCM memory and return the 4WD system to
an operational status.
8. Perform a T-Case range shift to confirm that the 4WD system will shift to 4WD Low Range.
Shift the T-Case back to 4WD High Range. Repair complete.
Last edited by ozjeepster; 02-01-2014 at 05:26 PM.
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