Urgent Help required - Blown Turbo Hoses - out of town KJ people stuck, Brisbane! - AUSJEEPOFFROAD.COM Jeep News Australia and New Zealand

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Old 24-12-2010
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Default Urgent Help required - Blown Turbo Hoses - out of town KJ people stuck, Brisbane!

Urgent Help Required!! - Blown Turbo hoses, fellow KJer stuck in Brisbane!!

An elderly couple have called me just now - they're from kilcoy and in Brisbane for a few days over Christmas for family, they've blown the Turbo hose on a 2005 CRD KJ - not sure which one it is.

If you could be of any assistance with a spare set of hoses pls contact me urgently.

Mobile will be best.
0413 860 777

Just trying to help these people with a bit of Christmas Cheer! Merry Christmas everyone!

Cheers
Stu
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Old 24-12-2010
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Stu I have my original hoses which are still useable but they are in Sydney. Sometimes a hose can be repaired enough to continue in use. Have they tried to tape it up with rescue tape (silicon tape)? If they can't get a replacement, pull the existing hoses off and find the tear (unlikely to be both and it is usually the lower hose where the oil pools in it at the bottom of the bend). Remove the sleeve material and clean the outside of the hose of oil. Wrap silicon tape tightly around the hose starting above the tear and ending below (allow at least 25mm overlap). Make sure to keep tension on the tape so it stretches and grabs. Go back over it and wrap again on the tape lap seams. Reinstall the hose (if the sleeve will fit over it you can reuse that as well as it will help hold the tape secure. Silicon tape will amalgamate over time. This roadside repair can get people home.
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Old 24-12-2010
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Sorry only just saw the thread - some may think these silly suggestions - only oyu can judge as you kinow how badly they are damaged.

Wrought copper - light and easy to solder. Runs through various angles and the fittings are slightly flared so they let you cut the turbo hose and act as an anchor for the hose clamps.
Allows an effective patch and can make a whole hose.

They can also be filled with very dry sand and bent quite succesfully through the lesser angles without collapsing - an old plumbing technique - significantly reduce the liklihood of crimping on the inside of the bend. Needs to be heated to annealing temperatures to permit bending tho.
This is light gauge tubing and how turbo lines used to be done.

You can buy it readily in appropriate diameters and through 15, 30, 45 and 90 degree angles giving 135 degree kinks, 150 degree incl angles etc.
Short silicon sections from supercheap etc will do the rest and can sometimes replace the copper.
This was the way they used to do these runs before the advent of silicon materials for such duty - never goes off - clearly. Just use a flex end in silicon - very servicable. It's all they ever did until rubbers became adequately serviceable and then silicones.

Also as a suggestion Silicone rescue tape. x jaycar. Pt No NA-2829 pp 97 of their paper catalogue.
Resists fuels, oils acids solvents salt water etc.
Op temp -65 deg C to +260 C
Tensile strength 700 psi
designed for sealing hoses in cars boats and trucks and space shuttles
Self bonding.
The thighter you stretch the tape the quicker it bonds.

Hope you get some hoses obviously the best solution.

Good luck.
Auberon
Sorry it's so close to christmas.

Last edited by Auberon; 25-12-2010 at 11:36 AM. Reason: spelling
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Old 24-12-2010
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I blew an upper hose last weekend, brought a short silicone elbow from Auto Pro $40 (the split was on the inside radius) cut the old one above the split and had the local exhaust place flare a short piece of pipe for the join $5, attached with hose clamps. Fixed, got me out of trouble. Purchase 2 new silicone hoses from Hyperflow Sydney part No Part Number: TCS380 $350.
Hope this might help.
  #5  
Old 25-12-2010
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OE Jeep part from the dealer - maybe 1 week tops if it has to come from the warehouse in Singapore.

Samco hoses - it took Hyperflow 10 weeks to get them to me. After 6 weeks I asked for a refund, but they were reluctant to give one. Instead 'it'll be here next week...' Naive me waited and waited and waited...
If you go the Hyperflow route - make damn sure they have one in their hot little hands before you hand over your dosh!
  #6  
Old 25-12-2010
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loric, I must have been lucky, I rang Hyperflow and they had several sets of Samco's for the CRD in stock, only a week ago. Had them in two days.
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Old 25-12-2010
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i suggest some exhuast tube to replace the split secton
did this with my xj
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