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  #15  
Old 10-05-2015
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Another thing to note with re-gearing is that if you up the ratio (4.56, 4.88 etc) there is less 'meat' on the spider gears that can make them more prone to damage.

I destroyed my d30 front spider gears recently running 4.56 ratio, 35's, diesel manual. I had the 'upgrade to 44 or fix the 30' conundrum situation recently. I wanted to change the gearing to 4.11 anyway, so decided to do that obviously doing the rear at the same time. If it goes again in the front I'll be upgrading to a 44 for sure with 4.11 gearing to match the back which is now done. It's an expensive operation ($8,600 I was quoted fully installed prorock 44) but is worth it if you wheel hard I believe.

My front d30 is about as strong as you can get (gusseted, dynatrac ball joints, locked etc), but in my experience, you are only as strong as the spider gears. As noted, taking it easy on the skinny pedal obviously helps this! Diesel's have more torque too which probably puts more stress on the spider gears that a petrol.

This is what you don't want to happen which happened to me...





  #16  
Old 10-05-2015
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Not spider gears.. ring gear spider gears are the smaller gears inside the diff carrier in an unlocked diff
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  #17  
Old 10-05-2015
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Sorry, you're correct
  #18  
Old 10-05-2015
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Default 35" tyres and the d30

I run 35's, Dana 30 in Crd auto, so far so good. It smiles just a little but not anything to worry about just yet. I've never babied it or let it stop me going where I wanted, judicious use of the loud pedal at all times though. End of June I expect this to arrive at Murchison Products for Stu to fit.

JRat Sixty9 front axle to 1" over standard width. 4:56 gear ratio, ARB, 35 spline custom chromo shafts, CTM U-joint, Housing with HD skid plate, front truss, 1350 drive shaft yoke, high steering arms and kingpin caps, cryo treated gear set, hubs with tone rings for ABS and Spyntec free wheeling hubs

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Last edited by walldog; 11-05-2015 at 06:26 PM.
  #19  
Old 12-05-2015
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Weakest to strongest axles, Jp Magazine 2007

http://www.ausjeepoffroad.com/forum/...d.php?t=139273


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Last edited by Tyvokka; 13-05-2015 at 08:58 AM.
  #20  
Old 13-05-2015
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Default Totally fine for a D30!

Everyone get's so scared at the idea of 35s on a D30 and stock gearing.

I run 35s on my 2009 3.8L manual sport, and haven't changed any of the drive train. It's totally fine! As long as you aren't doing anything stupid and treat your Jeep right it won't break.

I've done plenty of hard tracks, a lot of rock crawling, a lot of mud, a lot of everything, and no issues whatsoever.
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  #21  
Old 13-05-2015
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Jono consider strengthening the new gears if sticking with the D30, good article here on bulletproofing R&P

Cryogenic Treatment
2 Step Shot Peening
Isotropic Finishing

http://www.motoiq.com/MagazineArticl...nion-Gear.aspx
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