I bought my TJ with 175000klms on it and it had all of the problems listed above. Thinking it was age and a noisy engine it didn't think much of it untill I did the build up which included a engine rebuild. Once it was back on the road it was still driving like a dog under load. Gas analyser, scan tool all showed a engine running beautiful, but still run like a dog under load. A lean miss fire was the culprit but where? TPS changed, O2 sensor changed, Injectors cleaned and retro fitted inline fuel filter changed. Much better to drive but still a problem under load, it was time to stop guessing and a 4 wheel Dyno was next and the problem was found straight away. TJ's have a low pressure fuel delivery system that runs at 4bAR pressure. Mine was running at 2.5 bAR and when unload 1.5 bAR and the computer was over fueling by 20%, it was the fuel pump. I changed it over with a Bosch one for a third of the price of a genuine Jeep one and what a difference, it flys now with smooth acceleration, more responsive to throttle input and heaps more power. Finally solved, hopefully this my help others.
A inline fuel filter is good insurance as the filter on the fuel pump is very ordinary.
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Last edited by MuppoTJ; 19-03-2009 at 03:03 PM.
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