Here's an update on my CV situation. The two replacement shafts I bought have the exact same part number on them as the repco ones, they have just been re-branded, have a different model number, and have a higher price. Also had one pop out, so took the opportunity to have a look (as it would not slide back in, took considerable force to get it to) and have a look at this weak design. 3 roller bearings. This is why it binds up, and this is the passenger side which actually seems to have more articulation than the other ones I bought.
So I need to either buy 2nd hand ones from the wreckers for $300-$400 each side, or for the same price as brand new original ones, RCV ones.
I am also having issues returning these two now since although I specifically told them I don't want the repco ones and asked for datasheets so I know they are a different manufacturer, which they could not provide, they assured me they were better brands. They want me to pay return freight and charge a 30% restocking fee which is ridiculous however Repco is happy to refund their two minus the original freight (which I am okay with).
Quote:
Originally Posted by Clarky
The manipulation of the clutch packs is done by the transfer case motor, you would need to find a way of getting the T/C motor to lock in the right position to give you 4H-locked. This would give you the ability to drive without the front prop shaft.
Problem
1 getting the T/C motor to stop in the right position.
2 Avoiding limp mode when the electronics detect the transfer case is stuck in the wrong position.
3 Affording enough beer to pay the genius who can figure it out.
Read this, its an example of how it is theoretically possible and Jeep could have given us 4H-LOCK if they wanted to.
https://www.jeepcommander.com/forums...operation.html
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Thanks for that info, so this may be worth looking into. I am fairly familiar with electronics, and if it is as simple as a motor and a potentiometer, I could definitely design my own plug-in module if I can get my hands on a transfer case. I'd even go as far as sending the original signal back to the ECU and maybe avoid the issues he was having.