best way to remove left sided exhaust manifold bolts on V8 WG? - AUSJEEPOFFROAD.COM Jeep News Australia and New Zealand

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Old 04-03-2016
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Default best way to remove left sided exhaust manifold bolts on V8 WG?

Specifically, a broken left rear upper stud that holds the heat shield. Apparently it is a common reason for the exhaust leak.

Actually, both upper and lower studs are broken. Ouch.

So how do we approach this task on RHD Grands?

Last edited by Sockeye; 04-03-2016 at 04:08 PM.
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Old 07-03-2016
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Quote:
Originally Posted by Sockeye View Post
Specifically, a broken left rear upper stud that holds the heat shield. Apparently it is a common reason for the exhaust leak.

Actually, both upper and lower studs are broken. Ouch.

So how do we approach this task on RHD Grands?
It looks like a dog of a job,
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Old 07-03-2016
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Actually, it was rather easy. As long as you are lucky enough to have a bit of the bolt residual to grab onto with the he wise grips, the remaining bit comes out very easy. In fact, I removed most of it with the fingers.


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Old 07-03-2016
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Mate, go buy a lotto ticket lol
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Old 08-03-2016
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I'd go insurance and get something that gets you out of the shed to go fishing, the vehicle will keep you in your tool box.
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Old 08-03-2016
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first thing would be to remove the heat shield , grab a 10mm flex head ratchet spanner and a 1/4 drive socket (a flex head ratchet in the drive as well), I did mine , the broken bolt should come out easy , replace it with another I have plenty around here if you really need one , but im sure rockauto has them , but if it really pisses you off use a stud , and two nuts and make the hole bigger in the heat plate. my 2002 wg had that and yes I did that job as well.
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Old 08-03-2016
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Yeah. I ordered a couple of studs from the dealer. Gotta be made of gold or something.

My heat shield came out slightly damaged. I mean nothing that the hummer wouldn't cure, but rear lower hole is now gone so if replaced back, it would have to be mounted via 3 points only. I am curious how badly the heat shield really needs to be there. Any one have been driving around without one for a while?
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