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  #57  
Old 04-04-2005
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Wooders. How about load rated threaded eyes with crush tubes welded in???
  #58  
Old 07-04-2005
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[quote="maddog"]What is everyone doing about seatbelt mounts once you've put your new cage in?

Drill & de-burr the internal and external id's. It is important to ensure there are no stress risers because your life might depend on it.

Turn a sleeve and drill and tap it to suit the common CAMS approved yellow-zinc harness eyes. You can source these from most any race shop.

Make the length of the sleeve 5mm longer that the OD of the tube you are fusing it to.

Weld the sleeve's into the tubes.

Loc-Tite in the eyes.

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  #59  
Old 12-04-2005
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Thanks for that
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  #60  
Old 09-05-2005
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So what did you end up deciding for your cage?

The cage which zzzz posted a link (http://jeepshots.com/shots/projects/...s/P1000584.htm) to has me a bit underwhelmed. It has nill effective triangulation. The diagonals across the roof won't effectively triangulate that rectangle as it tries to deform, instead they'll generate a big bending force on the main hoop.

Now with the seat essentially sitting 'inside' the main hoop obviously that rules out the traditional diagonal there, but at least he could have moved the cage rearwards enough to add diagonals between the rear legs.

Bogged, if you don't add diagonals then in a rollover the strength of the cage is limited by the bending strength of your steel, by adding the diagonals you convert that bending load into compression and tension along the diagonals for the small increase in weight you get a massive increase in strength and rigidity. The problem usually ends up being space and practicality constraints. Spreader bars are good for preventing intrusion but aren't particularly efficient in strength:weight terms in building a good cage.

Depending on how lenient the engineer you talk to is, you can get away with differeing side intrusion bars. I come from a circuit racing background and as rigidity is all-important, everybody *wants* a double cross type side intrusion setup as this is the most rigid. Some engineers will allow a low double cross (about the height of your thighs while seated, again I'm talking modern sedans not 4x4s) others will only allow one diagonal bar running from the main hoop to down quite low on the front hoop.

Maddog, have you got some photos looking downwards into your jeep?
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  #61  
Old 09-05-2005
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New cage has been built. I"ll post some pics today hopefully.
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  #62  
Old 09-05-2005
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Here they are. Sorry for the blurry ones.. My fingers were sore from spraypainting it









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  #63  
Old 09-05-2005
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Nice looking cage, looks good. Have you goot a shot of it with the screen up?

Only points (note: I mean this all to be constructive), I'd be happier if the windscreen bar sat further forward, so it was closer to the bends in the a-pillar legs, that way more of the force on it would be funnelled straight down the a pillar rather than trying to further bend the bend in the a pillar legs. Similarly, if practical considerations don't prevent it, I think adding a staight pipe gusset across the bend in the a pillar legs would strengthen them greatly. Other than that the only other thing I'd add is a gusset from the vertical of the main hoop to the A pillar leg, again just trying to stop that front corner folding up.

Regardless a very strong, well designed looking cage, heres to hoping it ends up being the worst investment you ever make!!
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