I Thought I better start a new thread. The wife and I are heading to the cape at the end of July this year and need a camper trailer. After much research and drawing up plans I am just about ready to start building.
Keeping it simple it wil be a standard 6 x 4 trailer with a
Gordigear roof top tent.
The intended specs for the trailer are as follows:
Chassis (outer): 65x35x2.5 rhs
Chassis (inner cross beams and corners) right angled steel 30x30x3
Tyres: 31x8
Rims: 15x7 tj alloy rims
The box: 2.5 or 3mm aluminium checker plate
Suspension: Whichever leaf springs I pick up from the wreckers
Coupling: Treg
Tail lights: Led recessed
The rear tailgate will swing out to the passenger side. In front of the roof top tent will be a door that will be hinged on the top edge of the box. Both doors will be dust/water sealed with rubber.
As the camper will be pulled up the creb track it will need to be able to cop a pounding. All lights exepct the rear number plate lights will be recessed into the frame. I expect it will be incredibly light. Usually the wife and I fit our camping gear in the back of the tj with the dog have a spot to sit on the floor. Having the trailer will hopefully mean the dog will have more room. No fridge, no massive water tank.
There is a spot for a single fuel jerry and a water jerry. I'll put a number of tie down points inside the box. If we ever need to take two fuel jerry's the water jerry's could go in the trailer. To ease the vibrations in the trailer I will probably have shocks. The trailer floor will be lined with soft rubber matting and the concreting foam in the below pic will go in between the chassis and the aluminium box. The foam is fairly firm but will probably compact down from 10mm to 3mm or 2mm.
These are the plans I have come up with using Google Sketch:
This last photo shows how the roof top tent will be mounted. Tent will unfold towards the front.
This is some of the stuff I have picked up so far:
Tregg hitch from ebay
Rear led lights from ebay. Number plate led lights, cable and plug from repco. Foam from bunnings (concreting).
I am hoping to have the trailer fabbed up in time for coffs. It will most likely be without the tent and final touches though, but hopefully rego'ed and on the road for coffs.