Emissions are year built, so you will NEVER get an engineer to sign off on it. Let alone get EPA approved for street rego.
The manual boxes are known to be pretty crappy, poor gearset and dual mass flywheels, leaking slaves.. which is why they are discontinuing them.
Nag1 auto is the way to go, parts are easier to get and things like larger sump pans for extra fluid and added cooling are a bonus,
Other then the known torque converter problem (needs to be rebuilt if you are running big rubber and alot of off road work)
You are looking into it too much, the DPF while it is crap... it can be over come and isn't a massive deal breaker.. I would still take a 2011+ over the early model.
EGR disable offers many benefits like cleaner intakes with out carbon build up and longer injector life.
To give you some background on my responses, I have owned 2 Crds and done over 300,000km in them. I was pretty much the first person in Aus to have to rebuild mine, which now due to my background in engine building, Run MidnightMods.com.au which services, rebuilds and supplies all the genuine CRD engine parts. So everything is from real work knowage and not hear say internet talk.
I have opened up well over 50 CRD JK's to date, and run the facebook CRD JK page which I do write ups, how to's and answer questions.
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