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  #1940  
Old 14-03-2022
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I had this glass cut, stamped and toughened to my templates during the Covid lock down before I had even chosen what colour I was going to paint the Willys! Could only get green the same as the windscreen, so that was fortuitous.


Problem I found was the extra weight of the large glass over the templates was too much for the universal electric windows I had fitted. So had to pony up the extra dollars for the SPW kit that runs the made in US GM electric motors. They lifted the glass no problem. Wanted these in the first place but are twice the price, now I have still bought them and the price of the first lot! I didn't use their included mounts and used thick strap and a nylon spacer for the bottom mount.


Top mount was just straight through the skin. With the bottom one angled away to follow the glass track, it left just enough room to still run the door handle rod past.


I clear coated the inside window garnish as didn't want it waxed like the body where I might rest my arm and also use window cleaner that would remove the protective wax. I did the same on the windscreen trim as well. I bent the inner weather strip up, https://www.crlaurence.com.au/crlapp...ID=20848&pom=0, to follow the around the bottom corners just like I did on the outside.


Rather than the factory staples, I used small rivets. I pushed them in and pulled the felt out from under the head.


Then compress the rivet in place and the felt falls back over the head to protect the glass.


Paint the head with a paint pen and it disappears from sight.


Fitted the garnish with stainless screws. I had lengthened them 4.5" and shortened the height by 2" a while ago now to suit the extra length in the doors and chop.


Not sure if the curve up at the ends show inside and out? The door lock is from the Grand Cherokee donor.


Front bottom corners follow the garnish likewise.


Looks less green once installed, but will tie in with the paint colour nicely.
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  #1941  
Old 14-03-2022
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These triform/trifold rivets are worthwhile remembering as they can be a little more forgiving in situations like this. I've even seen them in black.



https://www.ebay.com.au/itm/20223368...MaAn7qEALw_wcB
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  #1942  
Old 14-03-2022
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Gojeep  Gojeep is offline
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Quote:
Originally Posted by bodgie View Post
These triform/trifold rivets are worthwhile remembering as they can be a little more forgiving in situations like this. I've even seen them in black.



https://www.ebay.com.au/itm/20223368...MaAn7qEALw_wcB
I was not even aware of those. They look perfect when used on plastic to stop them pulling through. You can't always get a washer on the backside.
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  #1943  
Old 14-03-2022
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Quote:
Originally Posted by Gojeep View Post
I was not even aware of those. They look perfect when used on plastic to stop them pulling through. You can't always get a washer on the backside.
They're not super common, I discovered them when I put a snorkel on the WJ. The actually pull up quite firmly but less than a standard blind rivet. Handy to keep in the back of the mind for sure.
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  #1944  
Old 15-03-2022
BENAMON  BENAMON is offline
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Gosh, its getting close now! When is the first drive planned!?
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  #1945  
Old 15-03-2022
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Gosh, its getting close now! When is the first drive planned!?
Don't know yet as dealing with some electrical issues that need to be sorted first. Problem is some replacements are coming from Europe, landed here, and was sent back to the sender! No idea why so being sent yet again and are still sitting here yet again, waiting to be released.
Also from the US I have a replacement fuse box as hoping that is why I have an intermitted fault as the bracket it was sitting in got damaged in the original accident and maybe affected the board inside as well. Only thing I can think of after spending a week testing everything.
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  #1946  
Old 15-03-2022
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We have faith in you. You'll get there.

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