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20-02-2019
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AJOR Silver
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Join Date: Sep 2007
Posts: 4,449 What Jeep do I drive?: KJ
Likes: 1
Liked 171 Times in 115 Posts
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DIY Front Strut Changes
In dangerous territory here. I need to replace my old OME front struts, they are making bad noises and not suspressing rebound much. I have ordered a couple of the OZTEC ones from CRDSTU (apparently OME don't make the KJ CRD ones anymore), my KJ has outlived it's suppliers. So I will be pulling out the front strut/spring combo and installing the new struts (springs are still fine). I have done this before, as I installed my lift many years ago (when I was much younger and pre-heart attack). I used Peddars then to break down the strut and install the new ones, and they did not charge me much at all (mayb $50). I don't have a hydraulic spring compressor, and the nearest Peddars is probably 30kms away. This had me recalling that some brave soles had tried compressing these struts with DIY solutions ( like CMOHR, I believe).
So who has done it and how did you accomplish it without killing yourself? These springs are not your little petrol variety, but the heavy CRD ones.
I have tackled most CRD work to date but this job scares me.
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20-02-2019
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AJOR Silver
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Join Date: Sep 2007
Posts: 4,449 What Jeep do I drive?: KJ
Likes: 1
Liked 171 Times in 115 Posts
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The struts arrived today. I did some quick measurements to determine if they are going to fit the clevis collar and it looks like they will (I would hate to get the old ones out to find out these new ones don't fit). I know nothing about Oztec but Stu seems to thing they are good. They are the lifted CRD strut. I did a quick compression on them and they seem abit soft but then I haven't got the old ones out to compare. I suppose when your sourcing parts for a 12 year old vehicle you need to take what you can find, and most KJs are older than mine.
Photo attached. It's been a long time since I did a writeup on this sort of job but hopefully I can keep this going.
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21-02-2019
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CrawlerStar
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Join Date: Jun 2008
Location: London,England
Posts: 302 What Jeep do I drive?: KJ
Likes: 4
Liked 7 Times in 7 Posts
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I know the problem. Its getting a bit trickier to find stuff for the KJ, and I don't want to change it - we still love it!
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21-02-2019
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Irok Bandit
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Join Date: Apr 2012
Location: Wang NSW
Age: 56
Posts: 4,431 What Jeep do I drive?: JT
Likes: 479
Liked 1,189 Times in 788 Posts
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eBay strut compressor
I know the feeling and 100% agree, strut assembly could be a killer.
This is what I purchased to do the job
https://www.ebay.com.au/itm/Auto-Coi...d6da%7Ciid%3A1
It still is a freaky feeling and it creaked and popped a bit but it did do the job. Quality is so so and I urge caution and be aware of body placement but it did the job without issue.
$200 is a bit more then the $50 it cost you last time but its another tool in my shed and I like tools
__________________
SOLD 06 Limited G/C QuadraDrive II Lovells 2"Lift +30 rims 265/70/17 Imported Saguaro Bar Stedi
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21-02-2019
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Grumpy Old XJ Dsl Owner
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Join Date: Jan 2011
Location: Northern Victoria
Posts: 13,781 What Jeep do I drive?: XJ
Likes: 4,579
Liked 6,550 Times in 4,342 Posts
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OZTEC suspension parts get discussed on Pajero groups a bit.
I only know this as I am adapting a Pajero snorkel to one of my CRDs. $67 c.f $400 for a KJ one & I think its worth a try.
JungleJuice is now a Pajero owner & was always a wealth of knowledge on suspension, he may know about their gear.
Good luck with the spring installation! Always good to have the spring well contained so it cant bounce around the shed. I would have the spring strapped to the spring compressor. Last time I did a strut spring (not on a jeep) I had it contained in a piece of pipe so it could not bow & come out sideways.
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98&01XJVMs,06&07KJCRD's,No longer question authority,I annoy it.More effect,less effort.10000Club
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22-02-2019
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Established Member
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Join Date: Jul 2006
Location: Port Melbourne
Posts: 189 What Jeep do I drive?: WK2
Likes: 0
Liked 12 Times in 9 Posts
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OME are still available for lifted KJ. Replaced mine three months ago.
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Happy Camper!
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23-02-2019
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Full Flexer
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Join Date: Dec 2008
Location: Brisbane
Posts: 703 What Jeep do I drive?: KJ
Likes: 55
Liked 51 Times in 44 Posts
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Glen, I did mine a couple of years ago and tried to do it with some standard spring compressors. The compressor broke first go and I was shit scared trying to do it so ended up taking it all to Pedders who put it together for $60. Very happy to not attempt it in the end.
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