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Old 25-11-2017
I'mJeepedAs  I'mJeepedAs is offline
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Default Bringing my JK back to life

After months of saving I'm finally getting the JK back on the road. Ita getting a rebuilt Motor, new turbo, Samco hoses and a NPC smf conversion with a new clutch. The guy i spoke with from NPC said the heavy duty isn't necessary for mild off road driving and that the hd option is hard on the foot and not needed. Whats your opinions on this? I'm also going to fit a provent and am still trying to decide what to run for the ecu. I'm keen on the CRDSTU tune over the GDE option does anyone have advice on this? I'll also get rid of the muffler or probably get a afternarket exhaust but thats later down the track.
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Old 25-11-2017
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Where are you getting it rebuilt?
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Old 26-11-2017
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Jeep Parts at Harvey Bay.
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Old 28-11-2017
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What happened to your engine?

Sounds like you will have a pretty well setup CRD after all that. Will be running clean from new so should last forever!

I have done all of what you're looking at to mine, plus a Genie 3" stainless steel exhaust from the turbo back (the dump pipe has a hiflo cat and pyro bung) which I think if you're going to get an exhaust the Genie is well worth the money, and also a dyno tune (EGR delete and improved drivability and economy).

Oh and I've also made sure my cooling system is doing the job and never gets hot.
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Old 30-11-2017
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The turbo blew and caused major damage to the engine crank and bearings. The Genie system looks like a nice piece of work. Does it make a noticeable difference with the sound of your engine and turbo spool? Whats the problem with the stock cooling system?
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Old 30-11-2017
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Quote:
Originally Posted by I'mJeepedAs View Post
The Genie system looks like a nice piece of work. Does it make a noticeable difference with the sound of your engine and turbo spool?
Exhaust is a little louder, still not as loud as the engine noise itself though (which is pretty loud on its own), no drone at all when cruising. The Genie system is actually fairly quiet compared to custom exhausts that others make up which usually have no mufflers at all, whereas the Genie system has a small muffler at the rear. So if its too quiet for you, can always remove the rear muffler.



Quote:
Originally Posted by I'mJeepedAs View Post
Whats the problem with the stock cooling system?
Generally speaking it is too small to cope with the heat that the 2.8 CRD can generate when the engine is labouring (i.e. when turbo is making more than 10 psi for prolonged periods of time). This happens when the JK is loaded up, towing, driving bigger tyres at hwy speeds, or any combo of these.

The fundamental prob is the pointy wedge shaped engine bay that means the grill area is not very wide, and on the CRD's there's coolant radiator, intercooler, and AC condenser all jammed in that little space.

In stock form the JK CRD's are fine. But if doing any of the things mentioned above, the CRD's can run a bit hot. Manual's don't suffer as much if at all, but auto's all have overheating issues cos the auto trans cooler is also upfront (actually shares with the AC condenser). Plus the auto transmission is not cooled very well either so it gets hot on its own, then this heat radiates from its cooler/AC condenser into the coolant radiator and intercooler, etc, and the whole lot just keep compounding until you find you've cooked your trans and/or your coolant temps have reached 120 degrees.

The fix if you do labour your engine a lot, is to 1. make sure the cooling system is in perfect working order, 2. flush out the Mopar coolant and put in proper coolant that doesn't eat up the plastics, 3, if auto trans, install a aftermarket trans cooler and bypass the AC condensor, 4. install a aftermarket heavy duty clutch fan, 5. make sure the stock elec fan works properly (i.e. spins freely and not clogged up with mud etc, and the elec fan relay is not burnt out), 6. consider heat reduction hoods/vents or bigger grills or removing accessories from the bullbar grill area, 7. install aftermarket bigger radiator, 8. make sure engine oil cooler (mounted to side of the block) is not blocked and functions properly (needs to be removed to be inspected/replaced).

If auto, most people do steps 1-4 and they have no issues after that. If manual, most people might do steps 1-2 and possibly step 4, but for the most part there's no real complaints from manual owners of overheating.
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Old 30-11-2017
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Thanks for the thorough explanation man. Your exhaust sounds good to i would probably go without a muffler first and put one on if its to loud. I have a manual so i guess all I'll need is non mopar coolant and hd clutch fan. I wonder if anyones done an aftermarket set up with bigger elecfric fans.
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