Well, not to kick this thread again, but I thought I would do it for reference. The clutch fan DID need replacing, but it has not fixed the problem. Just from a practical point of view, this is an example of how the most recent overheating issue occurred:
I drive at a continuous 80-100 km/h with the air conditioning on for 20 km with the temperature sitting at near 100 C. The outside air temperature is near 30 C. As traffic slows, I switch the air con off and switch on the auxiliary fan via my override switch while driving at a mixture of city and open road driving for 10 km. The operating temperature increases to near boiling temp.
My theory is that it is the water pump now. Seems to be little water pressure through the top radiator hose while at operating temperature.
Other people believe it could be a head gasket. I have considered it, but there has been no water out of the exhaust, no mystery coolant loss and the spark plugs are clean.
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95 XJ Cherokee. 4L of brutal power!
"CANYONERO"
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