Thanks mate, your diagnosis is pretty close, glad I started this with
Stupid Question
I had recently replaced the sender, was working fine and starts about half and creeps up a little when under power, this morning on way to work did as described above.
Solution - was the connector to the sender, the sender when it has no circuit cranks around to high, what was happening when under power the connector was vibrating and causing an open circuit which gave the appearance of high pressure when under power. Fixed connector and works as it should,
pretty sure I will have more stupid questions in the near future.
Thanks for your help