I think you drive an XJ Wheelie? Had similar problem a while ago - turned out to be no more than a stuffed passenger side engine mount. Seems the extra torque when in 4WD, combined with the 1" transfer case drop, was enough to pull the engine over to the passenger side (movement thanks to engine mount) where the fan was able to touch on one of the metal air con lines. Made a hell of a racket. Easy to check - just take a torch and have a close look at the engine mount. It may seem OK as mine did, but closer inspection showed a large crack in the rubber under the through-bolt. Check the edge of the cooling fan itself for signs of rubbing on something. You may even be able to fix the problem with a well placed cable tie.
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